China OEM Customized Spur Gear/Straight Gear/Worm Gear for Agricultural Machinery spurs gear

Product Description

Company Profile

Show well is a customer-driven company that specializes in manufacturing and marketing industrial parts worldwide. Combined with our diverse experience, full quality control, and commitment to future technologies, our customers can rest assured that their products are being built better, more reasonably, and faster.

Our quality assurance system is among the most reliable, strict quality control procedures backed by issue reports at every phase of production, guaranteeing our customers’ satisfaction.

Our Advantages

*Specialization in CNC formulations of high precision and quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Online orders and production progress monitoring
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)
*Manufacturing of complex components of 1 – 1000mm.

Product:

Specification Material Hardness
Z13 Steel HRC35-40
Z16 Steel HRC35-40
Z18 Steel HRC35-40
Z20 Steel HRC35-40
Z26 Steel HRC35-40
Z28 Steel HRC35-40
Custom dimensions according to drawings Steel HRC35-40

Production machine

Inspection equipment :
Gear tester

FAQ

Q: Can you make as per custom drawing?
A: Yes, we can do that.

Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

Q: What information should I provide if I want to get a quote?
A: Please offer us drawings(with material, dimension, tolerance, surface treatment and other technical requirement etc.), quantity or samples.
 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Double Helical Gear
Material: Steel
Customization:
Available

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Customized Request

gear pump

Can gear pumps be used in chemical processing and manufacturing?

Yes, gear pumps can be effectively used in chemical processing and manufacturing. Here’s a detailed explanation:

1. Chemical Compatibility:

Gear pumps are available in a variety of materials, including stainless steel, cast iron, and non-metallic options such as PTFE or PVC. This wide range of material options allows gear pumps to handle a diverse range of chemicals, acids, solvents, and corrosive fluids commonly used in chemical processing and manufacturing. Proper material selection ensures compatibility and prevents chemical reactions or contamination.

2. Precise Flow Control:

Gear pumps offer precise flow control, making them suitable for applications where accurate dosing or metering of chemicals is required. The positive displacement operation of gear pumps ensures consistent and repeatable flow rates, allowing precise control over the amount of fluid being transferred. This feature is critical in chemical processing and manufacturing, where precise quantities of chemicals need to be mixed or added to achieve desired formulations or processes.

3. Viscosity Handling:

Chemical fluids can vary widely in viscosity, ranging from thin solvents to highly viscous liquids. Gear pumps are capable of handling fluids with different viscosities due to their positive displacement action. They can effectively transfer low-viscosity fluids as well as thicker or more viscous substances, ensuring reliable fluid transfer in chemical processing and manufacturing applications.

4. Reliability and Durability:

Chemical processing and manufacturing often involve demanding operating conditions, including high pressures and corrosive environments. Gear pumps are known for their reliability and durability in such challenging conditions. They are designed to withstand high pressures and can be constructed using corrosion-resistant materials, ensuring long-term performance and minimizing downtime in chemical processing and manufacturing operations.

5. Versatility:

Gear pumps are versatile and can handle a wide range of chemical applications. They can be used for transferring chemicals between containers, pumping chemicals into reactors or mixers, circulating fluids in chemical processes, and more. Their adaptability to different chemical processing and manufacturing tasks makes gear pumps a valuable asset in these industries.

6. Ease of Maintenance:

Gear pumps have a relatively simple design with few moving parts, making them easy to maintain. Routine maintenance tasks such as lubrication, seal replacement, or inspection can be performed with ease, minimizing downtime and ensuring continuous operation in chemical processing and manufacturing facilities.

In summary, gear pumps are well-suited for chemical processing and manufacturing applications due to their chemical compatibility, precise flow control, viscosity handling capabilities, reliability, versatility, and ease of maintenance. These features make gear pumps a dependable choice for transferring a wide range of chemicals and ensuring efficient and consistent processes in these industries.

gear pump

Can gear pumps be used for both liquid and gas pumping?

Gear pumps are primarily designed for liquid pumping and are not typically used for pumping gases. Here’s a detailed explanation:

1. Liquid Pumping:

Gear pumps are widely used for pumping various types of liquids, including water, oils, fuels, chemicals, and viscous fluids. The positive displacement action of gear pumps allows them to efficiently move liquids by trapping and displacing a fixed volume of fluid with each revolution of the gears. The close tolerances between the gear teeth and the pump housing help minimize leakage and ensure effective liquid transfer.

2. Gas Pumping:

Unlike liquids, gases are highly compressible and have significantly lower densities. The design and operation of gear pumps are not well-suited for pumping gases due to the following reasons:

  • Compression: Gear pumps are not designed to compress gases. When a gas is introduced into the pump’s chamber, it will compress as the gears rotate, leading to increased pressure and reduced volume. This can cause excessive strain on the pump and its components, potentially leading to damage or failure.
  • Leakage: Gear pumps rely on close tolerances and tight clearances to minimize leakage in liquid applications. However, these tight clearances are not effective for handling gases, which can easily leak through the small gaps between the gear teeth and the pump housing. This leakage can result in poor efficiency and loss of pumping performance.
  • Flow Characteristics: Gases have different flow characteristics compared to liquids. Gear pumps are specifically designed to handle the viscosity and flow properties of liquids, including their lubricating properties. Gases lack these characteristics, and the gear pump’s design may not provide the necessary sealing and lubrication required for efficient gas pumping.

3. Alternative Technologies:

For gas pumping applications, other types of pumps are typically used, such as centrifugal pumps, diaphragm pumps, rotary vane pumps, or specialized gas pumps. These pumps are specifically designed to handle the unique properties of gases, including their compressibility and low density. They incorporate features like gas-tight seals, variable displacement mechanisms, and specialized materials to ensure efficient and reliable gas transfer.

In summary, gear pumps are primarily designed for liquid pumping applications. While they excel at efficiently transferring liquids, their design characteristics and limitations make them unsuitable for pumping gases. For gas pumping, it is recommended to use pumps specifically designed for handling gases to ensure optimal performance and reliability.

gear pump

What is a gear pump and how does it work in fluid systems?

A gear pump is a type of positive displacement pump used to transfer fluids in various industrial applications. Here’s a detailed explanation of how it works in fluid systems:

A gear pump consists of two or more meshing gears, typically cylindrical or helical in shape, enclosed within a housing or casing. The gears rotate within the casing, creating chambers between the gear teeth and the casing walls.

As the gears rotate, fluid enters the pump through an inlet port. The rotating gears trap the fluid in the gear teeth chambers and carry it around the outer periphery of the gears. The fluid is then forced through the outlet port as the gear teeth mesh and reduce the volume of the chambers.

The operation of a gear pump can be summarized in the following steps:

1. Inlet Phase:

Fluid enters the pump through the inlet port as the gears rotate. The expanding chambers between the gear teeth and the casing create a low-pressure zone, drawing fluid into the pump.

2. Meshing Phase:

As the gears continue to rotate, the gear teeth mesh, reducing the volume of the chambers. This meshing action traps the fluid within the gear teeth chambers.

3. Discharge Phase:

As the meshed gear teeth move towards the outlet port, the volume of the chambers decreases, causing the trapped fluid to be pushed towards the outlet. The increasing pressure forces the fluid out of the pump through the outlet port.

The continuous rotation of the gears creates a steady flow of fluid, making gear pumps suitable for applications requiring a constant and uniform flow rate.

There are a few key characteristics and considerations related to gear pumps:

1. Positive Displacement:

Gear pumps are positive displacement pumps, meaning they deliver a fixed volume of fluid for each revolution of the gears. This makes them suitable for applications that require precise flow control.

2. Viscosity Range:

Gear pumps can handle a wide range of fluid viscosities, from low-viscosity liquids to thicker fluids and even some non-lubricating liquids. However, the efficiency of gear pumps may decrease with higher viscosity fluids.

3. Pressure Limitations:

The pressure capabilities of gear pumps are typically limited compared to other pump types. High-pressure applications may require additional components, such as pressure relief valves, to protect the pump and the system.

4. Noise and Vibration:

Gear pumps can generate significant noise and vibration due to the meshing action of the gears. Proper design, material selection, and installation techniques can help mitigate these effects.

5. Material Compatibility:

The materials used for the gears, casing, and seals of the pump should be compatible with the fluid being pumped. This ensures proper functionality, longevity, and resistance to corrosion or chemical reactions.

Overall, gear pumps are widely used in fluid systems for applications such as hydraulic systems, lubrication systems, fuel transfer, chemical processing, and many others. Their simplicity, reliability, and ability to handle a range of fluid viscosities make them a popular choice in various industrial sectors.

China OEM Customized Spur Gear/Straight Gear/Worm Gear for Agricultural Machinery spurs gearChina OEM Customized Spur Gear/Straight Gear/Worm Gear for Agricultural Machinery spurs gear
editor by Dream 2024-05-15

gear pump

As one of leading gear pump manufacturers, suppliers and exporters of products, We offer gear pump and many other products.

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