Product Description
LYMC OEM Large Module Shaft Gear For Steel Mills Heavy Load Gear Shaft
A large gear shaft is a robust, cylindrical component with gears mounted on it, used to transmit rotational motion and power in machinery and mechanical systems. It plays a vital role in transferring power efficiently and is commonly found in various industrial applications. These shafts are typically made from durable materials like steel and come in different sizes and designs based on the specific application’s needs.
A gear shaft is a mechanical component used to transmit power between rotating parts. It consists of a cylindrical shaft with 1 or more gears mounted on it. The gears are designed to mesh with other gears or a rack to transmit torque and rotation to other parts of a machine or device.Gear shafts are used in a wide variety of applications, such as in automobiles, industrial machinery, and power generation equipment. They can be made from a range of materials, including steel, stainless steel, and titanium, and can be designed with different types of gears, such as spur gears, helical gears, bevel gears, and worm gears, depending on the specific application and requirements.
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Product name |
Spur Gear & Helical Gear & Gear Shaft |
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Materials Available |
Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy etc |
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Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
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Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
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BORE |
Finished bore, Pilot Bore, Special request |
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Processing Method |
Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
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Pressure Angle |
20 Degree |
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Hardness |
55- 60HRC |
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Size |
Customer Drawings & ISO standard |
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Package |
Wooden Case/Container and pallet, or made-to-order |
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Certificate |
ISO9001:2008 |
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Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
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Applications |
Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, |
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Advantages |
1. Produce strictly in accordance with ANSI or DIN standard dimension |
Other Products:
Product Process:
Application:
Gear Products:
About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing ,Gear and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.
Our Service:
FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, Mining, Petroleum, Automatic,Excavator,Crane, |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Iron |
| Type: | Non-Circular Gear |
| Customization: |
Available
| Customized Request |
|---|
Can gear pumps be used in chemical processing and manufacturing?
Yes, gear pumps can be effectively used in chemical processing and manufacturing. Here’s a detailed explanation:
1. Chemical Compatibility:
Gear pumps are available in a variety of materials, including stainless steel, cast iron, and non-metallic options such as PTFE or PVC. This wide range of material options allows gear pumps to handle a diverse range of chemicals, acids, solvents, and corrosive fluids commonly used in chemical processing and manufacturing. Proper material selection ensures compatibility and prevents chemical reactions or contamination.
2. Precise Flow Control:
Gear pumps offer precise flow control, making them suitable for applications where accurate dosing or metering of chemicals is required. The positive displacement operation of gear pumps ensures consistent and repeatable flow rates, allowing precise control over the amount of fluid being transferred. This feature is critical in chemical processing and manufacturing, where precise quantities of chemicals need to be mixed or added to achieve desired formulations or processes.
3. Viscosity Handling:
Chemical fluids can vary widely in viscosity, ranging from thin solvents to highly viscous liquids. Gear pumps are capable of handling fluids with different viscosities due to their positive displacement action. They can effectively transfer low-viscosity fluids as well as thicker or more viscous substances, ensuring reliable fluid transfer in chemical processing and manufacturing applications.
4. Reliability and Durability:
Chemical processing and manufacturing often involve demanding operating conditions, including high pressures and corrosive environments. Gear pumps are known for their reliability and durability in such challenging conditions. They are designed to withstand high pressures and can be constructed using corrosion-resistant materials, ensuring long-term performance and minimizing downtime in chemical processing and manufacturing operations.
5. Versatility:
Gear pumps are versatile and can handle a wide range of chemical applications. They can be used for transferring chemicals between containers, pumping chemicals into reactors or mixers, circulating fluids in chemical processes, and more. Their adaptability to different chemical processing and manufacturing tasks makes gear pumps a valuable asset in these industries.
6. Ease of Maintenance:
Gear pumps have a relatively simple design with few moving parts, making them easy to maintain. Routine maintenance tasks such as lubrication, seal replacement, or inspection can be performed with ease, minimizing downtime and ensuring continuous operation in chemical processing and manufacturing facilities.
In summary, gear pumps are well-suited for chemical processing and manufacturing applications due to their chemical compatibility, precise flow control, viscosity handling capabilities, reliability, versatility, and ease of maintenance. These features make gear pumps a dependable choice for transferring a wide range of chemicals and ensuring efficient and consistent processes in these industries.
What is the significance of gear pump size and construction materials?
The size and construction materials of a gear pump play a significant role in its performance, durability, and suitability for specific applications. Here’s a detailed explanation:
1. Size:
The size of a gear pump refers to its physical dimensions, including the overall dimensions, shaft diameter, and gear dimensions. The size of a gear pump is important for the following reasons:
- Flow Rate and Pressure: The size of the pump affects its flow rate and pressure capabilities. Larger gear pumps generally have higher flow rates and can handle higher pressures, while smaller gear pumps are suitable for lower flow rate and pressure requirements. Selecting the appropriate pump size ensures that it can meet the specific demands of the application.
- Space Constraints: The physical size of the pump is crucial when space is limited. In compact installations or applications with restricted space, smaller gear pumps are preferred to optimize the use of available space.
- System Integration: The size of the gear pump needs to align with the overall system design and integration. It should fit seamlessly into the system, considering factors such as mounting options, piping connections, and available space for maintenance and repairs.
2. Construction Materials:
The choice of construction materials for a gear pump is important for several reasons:
- Chemical Compatibility: Different fluids have varying chemical properties, and certain fluids may be corrosive or reactive with certain materials. Selecting appropriate construction materials ensures compatibility with the fluid being pumped, preventing chemical reactions, degradation, or contamination of the fluid and the pump itself.
- Mechanical Strength: Construction materials determine the mechanical strength and durability of the pump. The materials should be able to withstand the operating conditions, including pressure, temperature, and mechanical stresses, without deformation, fatigue, or failure. Common materials used for gear pump construction include cast iron, stainless steel, bronze, and specialized alloys.
- Viscosity Handling: The construction materials can impact the pump’s ability to handle fluids with different viscosities. Some materials may have a lower resistance to wear or may experience higher friction with viscous fluids. The materials should be selected to ensure efficient operation and minimize the risk of pump damage or reduced performance when handling fluids of varying viscosities.
- Hygienic Requirements: In industries such as food and pharmaceuticals, where strict hygienic standards must be maintained, gear pumps can be constructed using materials that comply with sanitary guidelines. These materials are easy to clean, resistant to contamination, and meet specific regulatory requirements.
3. Application Considerations:
When selecting the size and construction materials for a gear pump, it is important to consider the specific requirements of the application. Factors such as desired flow rates, pressure ranges, fluid properties, temperature conditions, and environmental factors should be taken into account. Proper sizing and material selection ensure that the gear pump can operate efficiently, reliably, and safely in the intended application.
In summary, the size and construction materials of a gear pump significantly impact its performance, durability, and suitability for specific applications. Proper sizing ensures that the pump can meet flow rate and pressure requirements, fit into the available space, and integrate well into the system. The choice of construction materials ensures chemical compatibility, mechanical strength, viscosity handling, and compliance with application-specific requirements. Considering these factors is crucial for selecting the right gear pump for optimal performance and longevity.
What is a gear pump and how does it work in fluid systems?
A gear pump is a type of positive displacement pump used to transfer fluids in various industrial applications. Here’s a detailed explanation of how it works in fluid systems:
A gear pump consists of two or more meshing gears, typically cylindrical or helical in shape, enclosed within a housing or casing. The gears rotate within the casing, creating chambers between the gear teeth and the casing walls.
As the gears rotate, fluid enters the pump through an inlet port. The rotating gears trap the fluid in the gear teeth chambers and carry it around the outer periphery of the gears. The fluid is then forced through the outlet port as the gear teeth mesh and reduce the volume of the chambers.
The operation of a gear pump can be summarized in the following steps:
1. Inlet Phase:
Fluid enters the pump through the inlet port as the gears rotate. The expanding chambers between the gear teeth and the casing create a low-pressure zone, drawing fluid into the pump.
2. Meshing Phase:
As the gears continue to rotate, the gear teeth mesh, reducing the volume of the chambers. This meshing action traps the fluid within the gear teeth chambers.
3. Discharge Phase:
As the meshed gear teeth move towards the outlet port, the volume of the chambers decreases, causing the trapped fluid to be pushed towards the outlet. The increasing pressure forces the fluid out of the pump through the outlet port.
The continuous rotation of the gears creates a steady flow of fluid, making gear pumps suitable for applications requiring a constant and uniform flow rate.
There are a few key characteristics and considerations related to gear pumps:
1. Positive Displacement:
Gear pumps are positive displacement pumps, meaning they deliver a fixed volume of fluid for each revolution of the gears. This makes them suitable for applications that require precise flow control.
2. Viscosity Range:
Gear pumps can handle a wide range of fluid viscosities, from low-viscosity liquids to thicker fluids and even some non-lubricating liquids. However, the efficiency of gear pumps may decrease with higher viscosity fluids.
3. Pressure Limitations:
The pressure capabilities of gear pumps are typically limited compared to other pump types. High-pressure applications may require additional components, such as pressure relief valves, to protect the pump and the system.
4. Noise and Vibration:
Gear pumps can generate significant noise and vibration due to the meshing action of the gears. Proper design, material selection, and installation techniques can help mitigate these effects.
5. Material Compatibility:
The materials used for the gears, casing, and seals of the pump should be compatible with the fluid being pumped. This ensures proper functionality, longevity, and resistance to corrosion or chemical reactions.
Overall, gear pumps are widely used in fluid systems for applications such as hydraulic systems, lubrication systems, fuel transfer, chemical processing, and many others. Their simplicity, reliability, and ability to handle a range of fluid viscosities make them a popular choice in various industrial sectors.
editor by Dream 2024-05-08